The integration of low temperature supercritical water gasification with continuous in situ nano-catalyst synthesis for hydrogen generation from biomass wastewater

A continuous hydrothermal process is demonstrated, for the first time, that can operate at low gasification temperature (430 °C) and residence time (20 s) by combining supercritical water gasification (SCWG) and partial oxidation with in situ synthesis of virgin metal oxide nano-catalyst. Using olive wastewater as the feedstock, this gasification study experimentally investigated the impact of multiple variables: (1) COD feed concentration, (2) the in situ synthesis of different metal oxide nano-catalysts, (3) the partial oxidation coefficient (ɳ) and (4) the nano-catalyst precursor solution concentration. The optimum conditions for the generation of hydrogen and methane from olive wastewater were a feed COD of 38.6 g/L, ɳ = 0.8, and 60 mM precursor concentration for the in situ synthesis of Fe₂O₃ nano-catalyst. These optimised conditions were further investigated using spent lees and stillage. The efficiency of hydrogen and methane yields and COD reduction were in the order of stillage > spent lees > olive wastewater. The highest hydrogen molar selectivity, hydrogen and methane yields at 18.8 %, 17 and 11.4 mol/(kg biomass) respectively were obtained with stillage feedstock. Gasification, COD and TOC reduction efficiencies were 68.8–71.7 %, 72.6–76.5 % and 53.9–55.7 % respectively, with this process. Importantly, this novel gasification approach prevents any performance drop or catalyst deactivation during continuous operation. This study exemplifies that the co-generation of catalyst during SCWG is a promising and economically feasible direction for large-scale continuous generation of hydrogen and methane from different types of biomass wastewater at < 450 °C, whilst lowering its COD and TOC.

Find the full paper here: Chemical Engineering Journal. 2023; 455